Wire EMD Machining

With a focus on unique metal geometries, Tolerance Masters offers wire EDM machining services.

With a focus on unique metal geometries, Tolerance Masters offers wire EDM machining services. Materials that we specialize in include carbides, titanium, high temperature steels, and other metals like cobalt and carbon steel. Our wire EDMs feature CNC 3-axis capabilities, with a maximum material thickness of 4″ and a bed size of 20″ x 10″ X 12″.

Tyipcal EDM applications include kidney pocket shaped configurations, tight hole shapes and slots. We are able to utilize down to .004″ wire diameter, but most commonly use .008″ to .010″ wire size. Contact us for a quote on any job, from a prototype or short run, up to a large scale production order.

WIRE EMD MACHINING SPECIFICATIONS

Processes

Wire Electrodischarge Machining (EDM)

Equipment Capabilities

CNC Control Capabilities
Coordinate Measuring Machines (CMM)

Lead Times Available

Quoted on job by job basis

Production Volume

Specialty Production Shop
Prototype
Low Volume
Small Run
High Volume
Large Run
Long Run
Large Scale Production Volume Run

Additional Capabilities

CAD Design Services
CAM Programming Services
Complex Component
Honeycomb Machining
Glass Scales
High Speed Wire Feed

Materials (Metals)

Alloy Steels
Aluminum
Brass
Bronze Alloys
Carbide
Carbon Steel
Cobalt
Copper
Iron
Lead
Magnesium
Molybdenum
Nickel
Palladium
Stainless Steel
Tin
Titanium
Tungsten

Wire Diameter

.004″ up to .010″

Material Thickness

Max: 40 in

Bed Length

Max: 4 in

Bed Width

20″ X height 20″ X 10″

Additional Information

Intended Application

Machine components
Engine components
Turbine components
Hydraulic components
Turbomachinery components
Construction equipment
Shafts
Forgings
Valves
Valve Bodies
Pins
Thread rod
Liners
Spindles
Sockets
Bushings
Spacers
Fittings
Standoffs
Extrusion Dies
Fixtures
Form Tools
Injection Mold Components

Industry Standards

ASTM
AS9100D
Aerospace Industry Standard
ISO 9001:2008
International Organization for Standardization

File Format

.asm
.bmp
.CATPart
.CATProduct
.cgr
.ckd
.ckt
.csv
.dib
.dwg
.dxf
.exp
.gif
.hmf
.hsf
.iges
.igs
.ipt
.jpg
.KVTSession
CAD
.mod
.model
.obj
.pdf
.pm
.prt
.ptn
.sab
.sat
.session
.sldprt
.srf
.step
.stl
.stp
.tif
.u3d
.xmt_text
x_b
x_t
xmt_bin